A rivet is a permanent mechanical fastener. Before being installed, a rivet consists of a smooth cylindrical shaft with a head on one end. The end opposite to the head is called the tail. On installation the rivet is placed in a punched or drilled hole, and the tail isupset, or bucked (i.e., deformed), so that it expands to about 1.5 times the original shaft diameter, holding the rivet in place. In other words, pounding creates a new "head" on the other end by smashing the "tail" material flatter, resulting in a rivet that is roughly a dumbbell shape. To distinguish between the two ends of the rivet, the original head is called the factory head and the deformed end is called the shop head or buck-tail.
Fastenings used in traditional wooden boat building, such as copper nails and clinch bolts, work on the same principle as the rivet but were in use long before the term rivetwas introduced and, where they are remembered, are usually classified among nails and bolts respectively.
There are a number of types of rivets, designed to meet different cost, accessibility, and strength requirements:
Fastenings used in traditional wooden boat building, such as copper nails and clinch bolts, work on the same principle as the rivet but were in use long before the term rivetwas introduced and, where they are remembered, are usually classified among nails and bolts respectively.
There are a number of types of rivets, designed to meet different cost, accessibility, and strength requirements:
Solid/round head rivets
Solid rivets are one of the oldest and most reliable types of fasteners, having been found in archaeological findings dating back to the Bronze Age. Solid rivets consist simply of a shaft and head that are deformed with a hammer or rivet gun. A rivet compression or crimping tool can also deform this type of rivet. This tool is mainly used on rivets close to the edge of the fastened material, since the tool is limited by the depth of its frame. A rivet compression tool does not require two people, and is generally the most foolproof way to install solid rivets.
High-strength structural steel rivets
Until relatively recently, structural steel connections were either welded or riveted. High-strength bolts have largely replaced structural steel rivets. Indeed, the latest steel construction specifications published by AISC (the 14th Edition) no longer covers their installation. The reason for the change is primarily due to the expense of skilled workers required to install high strength structural steel rivets. Whereas two relatively unskilled workers can install and tighten high strength bolts, it takes a minimum of four highly skilled riveters to install rivets
Semi-tubular rivets
Semi-tubular rivets (also known as tubular rivets) are similar to solid rivets, except they have a partial hole (opposite the head) at the tip. The purpose of this hole is to reduce the amount of force needed for application by rolling the tubular portion outward. The force needed to apply a semitubular rivet is about 1/4 of the amount needed to apply a solid rivet. Tubular rivets are sometimes preferred for pivot points (a joint where movement is desired) since the swelling of the rivet is only at the tail. The type of equipment used to apply semi-tubular rivets range from prototyping tools to fully automated systems. Typical installation tools (from lowest to highest price) are hand set, manual squeezer, pneumatic squeezer, kick press, impact riveter, and finally PLC-controlled robotics. The most common machine is the impact riveter and the most common use of semitubular rivets is in lighting, brakes, ladders, binders, HVAC duct work, mechanical products, and electronics.
Blind rivets
Blind rivets, commonly referred to as "pop" rivets (POP is the brand name of the original manufacturer, now owned by Stanley Engineered Fastening, a division ofStanley Black & Decker) are tubular and are supplied with a mandrel through the center. The rivet assembly is inserted into a hole drilled through the parts to be joined and a specially designed tool is used to draw the mandrel into the rivet. This expands the blind end of the rivet and then the mandrel snaps off. These types of blind rivets have non-locking mandrels and are sometimes avoided for critical structural joints because the mandrels may fall out, due to vibration or other reasons, leaving a hollow rivet that has a lower load-carrying capability than solid rivets. Furthermore, because of the mandrel they are more prone to failure from corrosion and vibration. Unlike solid rivets, blind rivets can be inserted and fully installed in a joint from only one side of a part or structure, "blind" to the opposite side
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